Cylinders | Model | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
250 |
1.772 |
45.0 |
1.778 |
45.15 |
|
350 |
2.086 |
53.0 |
2.093 |
53.15 |
|
400 |
2.244 |
57.0 |
2.250 |
57.15 |
|
500 |
2.362 |
60.0 |
2.368 |
60.15 |
|
750 |
2.795 |
71.0 |
2.801 |
71.15 |
Engine Sprocket Root Diameter |
# Teeth | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
14 |
2.41 |
61.2 |
2.38 |
60.4 |
|
15 |
2.59 |
65.8 |
2.56 |
65.0 |
|
16 |
2.80 |
71.2 |
2.77 |
70.4 |
Rear Sprocket Root Diameter |
# Teeth | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
37 |
6.97 |
177.0 |
6.91 |
175.5 |
|
41 |
7.76 |
197.2 |
7.70 |
195.5 |
|
42 |
8.16 |
207.3 |
8.09 |
205.5 |
|
45 |
8.56 |
217.4 |
8.48 |
215.5 |
|
47 |
8.96 |
227.5 |
8.88 |
225.5 |
|
48 |
9.16 |
232.6 |
9.07 |
230.5 |
Clutch Spring |
Model | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
250 |
1.36 |
34.5 |
1.28 |
32.5 |
|
350 |
1.13 |
28.7 |
1.05 |
26.7 |
|
400 |
1.13 |
28.7 |
1.05 |
26.7 |
|
500 |
1.42 |
36.0 |
1.34 |
34.0 |
|
750 |
1.26 |
32.0 |
1.18 |
30.0 |
Friction Plate |
Model | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
S |
0.118 |
3.0 |
0.106 |
2.7 |
|
H |
0.110 |
2.8 |
0.098 |
2.5 |
Master Cylinder |
Item | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
Cyl Bore |
0.5512-0.5529 |
14.000-14.043 |
0.5543 |
14.080 |
|
Piston Dia |
0.5495-0.5506 |
13.957-13.984 |
0.5496 |
13.960 |
|
Cup Dia |
0.577-0.596 |
14.65-15.15 |
0.571 |
14.50 |
|
Spring Length |
2.01 |
51 |
1.89 |
48 |
Caliper | Item | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
Cyl ID-Ex KH |
1.5031-1.5039 |
38.180-38.200 |
1.5045 |
38.215 |
|
Piston Dia-Ex KH |
1.5006-1.5019 |
38.180-38.200 |
1.5002 |
38.105 |
|
Cyl ID-KH |
1.6870-1.6890 |
42.850-42.900 |
1.690 |
42.92 |
|
Piston Dia-KH |
1.6846-1.6858 |
42.788-42.820 |
1.683 |
42.75 |
Brake Disc |
Item | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
Thickness |
0.276 |
7.0 |
0.217 |
5.5 |
|
Runout |
0.004 |
0.1 |
0.012 |
0.3 |
Front Drum |
Item | Model | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | |||
Drum ID |
S |
7.087 |
180 |
7.116 |
180.75 |
|
H |
7.874 |
200 |
7.904 |
7.116 |
||
Spring Length |
S |
1.85 |
47.0 |
1.97 |
50.0 |
|
H |
2.36 |
60.0 |
2.48 |
63.0 |
||
Lining Thick |
All |
0.20 |
5.0 |
0.12 |
3.0 |
Rear Drum |
Item | Model | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | |||
Drum ID |
All (Ex H2) |
7.087 |
180 |
7.116 |
180.75 |
|
H2 |
7.874 |
200 |
7.904 |
7.116 |
||
Spring Length |
250-400 |
2.20 |
56.0 |
2.32 |
59.0 |
|
500-750 |
2.62 |
66.5 |
2.74 |
69.5 |
||
Lining Thick |
All |
0.20 |
5.0 |
0.12 |
3.0 |
Fork Spring |
Model | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | ||
S |
14.21 |
361 |
13.78 |
350 |
|
H |
13.58 |
345 |
13.19 |
335 |
Swing Arm Sleeve & Bushing |
Item | Model | Standard Dimension | Service Limit | ||
Inches | mm | Inches | mm | |||
Sleeve OD |
250-400 |
0.8653-0.8661 |
21.979-22.000 |
0.8641 |
21.95 |
|
500-750 |
0.866 |
22.00 |
0.860 |
21.85 |
||
Bushing ID |
250 |
0.8712-0.8719 |
22.128-22.171 |
0.8807 |
22.37 |
|
350-400 |
0.8673-0.8686 |
22.030-22.063 |
0.8780 |
22.30 |
||
500-750 |
0.872 |
22.15 |
0.882 |
22.40 |
||
Sleeve/Bushing |
250 |
0.0051-0.0076 |
0.128-0.192 |
0.0165 |
0.42 |
|
350-400 |
0.0012-0.0033 |
0.030-0.084 |
0.0139 |
0.35 |
||
500-750 |
0.0059 |
0.15 |
0.0217 |
0.55 |
||
Pivot Shaft |
All |
0.004 |
0.10 |
0.020 |
0.50 |